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NIR Industrial Spectrometers


Smooth running processes need systems which can always be relied upon. From planning through to realisation, you can depend upon our products and be rewarded with maximum return and innovative quality assurance. Whether it be foodstuffs, animal feed, chemicals or pharmaceuticals – the same high standards apply to each branch of industry.There is no room for compromise on quality and cost.

Whoever invests in optimising processes must be sure of enjoying consistent, reliable high product quality in return; all this with calculable costs and no extended downtime. The NIR Industrial Spectrometer system can be integrated smoothly with all current ERP and process control software, works well through all interfaces and offers maximum process transparency and documentation. The system adjusts the quality to fall in line with new processes and process changes. With us you will always be able to meet the ever higher demands being presented by the market. Place your trust in a system which will always be there for you – in all phases of production.

From planning through to installation, from training through to the complete realisation – we take responsibility and is, at all times, your professional partner.

The NIR Industrial Spectrometer system accompanies processes in their entirety; it reliably controls the raw materials to be processed, monitors production process and subsequently checks the end product.

Secure a decisive advantage in your market – reduce costs, avoid downtime, increase product quality, and in doing so, cement long term customer relationships.

NIR Industrial Spectrometers
Click to enlarge

A system which excludes errors from the start

With the NIR system, you can define and optimise mixing ratios in your laboratory, meaning you can create the best possible products for your customers. You can conduct small scale experiments on later large scale production goods. Your laboratory can test liquids and pastes, as well as solid and viscous materials.

The system removes quality fluctuation from production processes, enabling constant process monitoring and real-time control.

Automatic documentation and the inclusion of measured data in the current process control system guarantee 100% traceability. Manual sampling is rendered unnecessary, product and consumption optimisation are ensured and complaints are prevented. The many advantages of the system are plain to see.

Features

1. Automatic determination of product homogeneity
Values are calculated without calibration by means of real-time measurement of spectral variation. The graph shows the extent of the variation and the reduction from the mixing process through to the end product.

2. Fast fingerprints for quality control
Current measured spectra are compared with known spectra in a database, enabling you to determine the ideal end point of a mixing process. The exact conformity with recipe components can be verified at the same time.

3. Quantitative and qualitative regulation
Initially, a calibrated spectral analysis of the individual components is carried out. This more complex method ensures that the conformity of quality and quantity of the recipe components. 100% quality is guaranteed.

NIR Industrial Spectrometer is the intelligent, efficient and cost-effective solution for all production and processing companies. Control, correct and document – all of which mean: optimised production processes. It goes without saying that we are also there for you during production. Whilst we train your employees professionally and intensively, your company will also be impressed by our service and consultation. The integration into both planned and existing systems is quickly completed. From the installation onwards, we are at hand to provide you with training, instruction and remote diagnostics. Our world-wide distribution network and trained specialist dealers enable output to be optimised on all your production sites. See for yourself the many advantages which our system can bring into your own company environment. Our general returns warranty protects you from any risk. NIR Industrial Spectrometer will improve your production – effectively and for the long term. Reduce costs and opt for precise product quality. For 100% satisfied customers.

X-ONE. Durable

A system equipped with automatic referencingand redundant light source. It gives you 2 years of continuous operation – without maintenance! The use of a diode array spectrometer enables you to achieve superior rapidity of measurement with a high level of accuracy, even with fast moving samples.

X-TWO. Innovative

This innovative system can additionally boast a high resolution colour camera which measures even the most fractional differences in colour, structure and size. As such, you are able to determine both outward characteristics and chemical properties, which can then be displayed in whatever form you maychoose.

SX-CENTER. Outstanding

The SX-CENTER software lets you monitor processes all the time, whilst also enabling you to control and optimise in real-time; all this, with outstanding user friendliness. Simple integration of measured data andautomatic documentation guarantee 100 % traceability; manual sampling and gaps in process monitoring are condemned to the past. Effective consumption optimisation and process standardisation way to your commercial success.

For use on moving
production lines


Integrated use
with granulates


Application in
liquid processes


Laboratory test
modules



Technical specifications


Ex protection from explosion class: 1/2 G & D T80 °C
Stainless steel housing: IP65
Operating pressure: 30 bar
Dimensions: 200x220x135 mm, 7 kg
Optical reference surface Ø: 40 mm
Supply: 12V, 2A
Interfaces: Bluetooth™ up to 10m, RS232, RS422 up to 2 km
MTBF: > 18 000 hrs.
Measurement period: ~ 10 ms
CCD colour camera / X-Two
Windows XP software
DA-spectrometer: 350 to 920 nm and/or 950 to 1750 nm
Vibrations: 0.2G at 0.1 to 150 Hz.
Ambient temperature: -10 to 40 °C
Relative humidity: <90 %, non-condensing


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For any information, demonstration, tests or quotation, please send an email to: info@micro-optik.com

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